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Intellier is a certified strategic business partner of Coats Digital & is powered by their renowned solutions.

FastReactPlan

A dynamic, highly visual production planning and control tool to optimize delivery, efficiency and lead time.

FastReactPlan is a dynamic planning and control tool which brings together capacity, critical path, and materials into a single, integrated system. The highly visual and flexible ‘drag and drop’ approach allows effective master planning across multiple factories, as well as the detailed and accurate scheduling of manufacturing lines/machines. Critical pre-production activities (e.g. samples and approvals), and material requirements are dynamically driven in a LEAN pull system based on the latest plan, which supports the reduction of inventory and lead time.

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FastReactPlan is typically interfaced with other business systems (e.g. ERP, PLM, inventory & shop floor). Sharing key data reduces data entry workload, improves accuracy and speeds up the planning process and response times.

Developed specifically for fashion manufacturers of all sizes, FastReactPlan is quick to implement and configured to reflect industry best-practices and specific business requirements. It is proven to deliver significant and measurable improvements in speed, flexibility, and efficiency.

Key Features & Benefits

Utilizes LEAN pull system principles to dynamically calculate material requirements based on the latest production plan. Imports material availability from the ERP system to provide a complete up-to-date picture of material demand vs supply.
Offers a wide range of deep and automated planning functionality as part of core solution, as well as specialist modules including APS, MPS, Vertical and Embellishment Planning.
Provides a KPI driven dashboard for easier, instant visibility and drill down e.g. segregation by customer/product.
Provides fast, realistic planning of total demand (forecast and confirmed orders) and capacity at both factory and production line level, across multiple processes.
Targets and tracks pre-production tasks such as approvals to ensure departments have clear priorities and everything is ready to start production on time.
Automatically calculates the impact of updates, with color coded alerts supporting early proactive action and management by exception.

Typical ROI

Improves OTDP by 10-30%

Increases productivity by 3-10%

Reduces lead time by 10-30%

GSDCost

A fact-based solution to establish and optimize accurate time and cost benchmarks for garment costing and manufacturing excellence

GSDCost supports a more collaborative, transparent, efficient and sustainable apparel supply chain, taking time-cost benchmarking, costing optimization and method improvement to a new level, and places people and fair wages at the heart of the recovery from the global pandemic.

 

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GSDCost is designed to help fashion brands and manufacturers establish and optimize ‘International Standard Time Benchmarks’, using standard motion codes and predetermined times. It initiates a common language between fashion brands and manufacturers for discussions on cost, time, capacity, and compliance.

The market leading solution leverages the latest software architecture to deliver a highly intuitive SaaS solution, hosted in Microsoft Azure ™ providing customers of all sizes with fast access from anywhere to a high performance, secure, cost effective and scalable solution.

Key Features & Benefits

Calculates fair wage allowance by style, factory and country to ensure high standards of CSR and Ethical Compliance
Helps set realistic and achievable targets for workers using accurate time standard, further helping to quantify and optimize worker performance.
Delivers productivity improvements to increase output by removing waste in the method without increasing resources.
Eliminates subjectivity in costing calculations with global standard SMVs and establishes ’trusted supplier’ status.
Improves efficiency and on-time delivery performance by supporting accurate SMV-based production planning.
Native integration into factory floor solutions providing a real-time, digital feedback loop of actual versus SMV

Typical ROI

Improves OTDP by more than 10%

Increases productivity by up to 5% or more

Reduces SMVs by 5%

FastReactFabric

A real-time fabric planning solution for optimized fabric utilization

FastReactFabric is designed to give control over fabric usage in the cutting room by optimizing key processes, including the generation of cut plans, lay plans and allocation, end bit usage and management, as well as tracking and reporting. These plans are generated in real-time, based on cutting floor feedback.

FastReactFabric’s automated, closed-loop approach to fabric planning reduces the amount of effort and time spent on re-planning, and at the same time maximizes fabric utilization.

Backed by artificial intelligence, FastReactFabric is suitable for fashion manufacturers of all types and sizes. It learns and advances with your cutting floor, delivering an effortless approach to fabric utilization.

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Key Features & Benefits

Controls key processes, such as the generation of lay plan, through system and tablet application, avoiding information delay and manual paper-based hassles.
Reduces human error through tablet-based recording of cutting data.
Provides a KPI driven dashboard for easier instant-visibility & drill down. e.g. customer/product-wise segregation to give actionable intelligence.
Plans smartly with AI-assisted cut plan (including complex styles), while also managing on-floor fabric spreading activity.
Re-plans in one-click using the end bit plan feature with feedback from the cutting floor.
Tracks fabric usage/wastage with the BOM vs actual reporting, amongst other reports.

Typical ROI

Reduces cutting room planning time by 90%

Reduces fabric cost by 2-5%

Ensures 100% fabric tracking

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