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Nidle is a Smart Factory Solution for the Apparel Industry

Nidle is a smart factory solution for your apparel manufacturing shop-floor operation. With the solution, you can now track, optimize, digitize your production processes with real time visibility anytime, anywhere to improve efficiency, quality and decrease wastage.

Intellier, the next generation IT Solution Provider, brings “Smart Factory Solutions” using groundbreaking 4.0 IR technologies to address the challenge of the apparel industry.

Nidle offers cutting edge technology solution to integrate Man, Machine and Process towards improving productivity, quality, and timeliness along with transparency and control. Nidle measures the performance of each and every operation and the operator of a sewing line through the IoT devices attached to the machines. It makes real-time monitoring of production performance possible. Through Nidle, target versus actual performance is visible to both the workers and managers. Real-time tracking of quality, rejection and re-works help improving quality performance and wastage control.

Challenges Faced by the RMG Industry Today

Lower Demand Amid Global Inflation

Low Production Costs But Less Efficiency

Rising Operational & Raw Material Cost

Market Competitiveness

Fulfilling Corporate Social Responsibility

Buyers Continuously Squeezing the Price

Rising Operational & Raw Material Cost

Buyers Continuously Squeezing the Price

Modules of Nidle Smart Factory Solution

Smart Input Management
  • WIP Control
  • KANBAN Dashboard
  • Department-wise Dashboard
  • Digital Input Requisition
  • Approval Management

In Line Productivity (IoT)
  • Realtime Individual Productivity
  • Worker Productivity Profile
  • Secure finance backup
  • Line Balancing
  • Realtime and Accurate NPT Analysis

QMS (In line & End Line)
  • Line Productivity, Efficiency & Quality
  • Top Defects & defective operations
  • In Line Quality
  • Defect Pareto Analysis
  • Defect Hitmap

Estimated ROI

Increase in Factory 1

5% - 10%

Increase in Factory
Productivity
Reduction in Line balancing 1

50% - 75%

Reduction in Line
balancing time
Labor Cost 1

20% - 35%

Savings in Input-Man
Labor Cost
Increase in workers skill 1

15% - 20%

Increase in worker’s skill evaluation accuracy
Savings in Resource 1

20% - 35%

Savings in Resource
Idle Time
Reworks and Alteration 1

5% - 8%

Reduction of Reworks and Alteration
Labor Cost 1

20% - 35%

Savings in Input-Man
Labor Cost
Reduction 3

4% - 6%

Reduction in DHU (Defect per Hundred Unit) Level
NPT 1

10% - 15%

Savings in worker’s non-productive time (NPT)
Factory Profitability 1

8% - 10%

Increase in Bottom-line of the Factory Profitability
Increase in workers skill 1

15% - 20%

Increase in worker’s skill evaluation accuracy

Solution Landscape

Get a bird’s eye view of Nidle’s workflow in all stages!
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See an overview of the activities that are carried out via Nidle which includes KANBAN, In-Line, and End-Line activities.

  • The “Intelligent Input Management System” reduces material input complexity in the production floor following KANBAN process.
  • The In-Line Productivity System is in-house designed and developed as a Smart IoT device to track productivity of Operators.
  • The End-Line QC features quality monitoring where the system tracks defects and reworks. It decreases rework time and increases efficiency by identifying the source of your defects using live heat maps.
  • An Action Plan is created to help you plan and monitor improvements over time.
  • Your organisation’s performance is tracked and verified across 5 levels of maturity that showcase your progress.
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Get a detailed performance summary of the shop floor!

Business Intelligence Dashboard

The “Business Intelligence Dashboard” facilitates a helicopter view of shop floor performance with drill-down information. The production manager has the visibility to monitor production performance through one screen.

What The Future Holds

Predictive Analysis AI

Once we have enough data in the system we will be able to make predictive analysis with BI.

Mass Production Of IOT

Making our technology available to all size of RMG companies and making it as affordable as possible.

Machine Learning Activation

Machine learning can enable a different dimension to our solution and we will be able to take this automation to a different level.

Do You Wish to Know More?

Click the “Get In Touch” button & let us know about your inquiries.

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